Technical Parameter
| Technical Parameter |
XL2425 |
| Working Glass Thickness |
3~12 mm |
| Minimum Glass Size |
230*650 mm |
| Maximum Glass Size |
2500*3600mmv(When the maximum length of glass is exceeded, the end of the glass can be supported by an auxiliary platform) |
| Chamfer Width |
0.5~2mm |
| Grinding speed |
1~40m/min |
| Number of Grinding Head |
12 |
| Working Height |
900mm |
| No. of Grinding sheets per minute |
Glass: 1000*1000mm, 5~6pcs/min |
| Theoretical production 8 hours/day |
6pcs*60min*8h=2880sqm |
| Estimated production 8 hours/day |
2880*0.75=2160sqm |
| Dimension |
7800*4500*2100mm |
| Working Voltage/Frequency |
380V/50HZ |
| Pneumatic Working Pressure |
≥0.6Mpa |
| Pump Flow |
530L |
| Power |
18Kw |
- Main Configuration:
| Name |
Main configuration description |
| Crossbeam |
Annealing and aging treatment of carbon steel after welding |
| Conveying rubber roller |
Carbon-steel with high-quality rubber, precision grinding |
| Linear guideway |
Taiwan (HIWIN)/Ender |
| Motor Head |
Dedicated grinding head |
| Servo motor, driver |
MOZAT (High-end 8-in-1 drive) |
| Motion Controller |
German Ether Bus communication (Industrial Ethernet technology can be networked remote debugging system upgrade free of charge for life) |
| Transmission speed |
100Mbps (Full Duplex) |
| Communication Cycle |
250us |
| Precise synchronization |
1us |
| Ultrasound |
Bonner (USA) |
| Photoelectric switch |
Micro Detectors |
| HMI |
Industrial Computer |
Advantages
- The non-contact glass probe positioning mode, not easy to wear and has long service life;
- Easy to meet the processing requirements of 3-12mm glass thickness, wide application range;
- Adopt double-row roller chain transmission, which runs smoothly and reduces noise greatly;
- The beam adopts inclined strip transmission, and the speed is up tp 40m/min, which makes repeated positioning more accurate and resistant;
- The grinding wheel adopts the cross structure design of upper and lower chamfering, and the glass inlet and outlet can be ground thoroughly;
- Without rotating the grinding head, the positioning is accurate, the efficiency is higher, and the failure rate is greatly reduced;
Detailed Introduction
1,Transmission structure: Utility Model Patent
The original structure of waterproof structure, with double waterproof rubber and stainless steal plate inside, and then covered with a protective cover. It completely avoids the defect of water and necrosis of the rubber roller bearing seat. You don't need to worry about the problem of bearing necrosis replacement and delaying production. The probability of parts and maintenance costs of the transmission structure is almost reduced to zero. Daily use only needs regular refueling.
2,
Grinding head feed structure:
-- Large bearing span, small vibration of the grinding head, large adjustment space when changing the grinding wheel.
-- The specially customized bearing seat and refueling nest bearing can ensure that the bearing will not rust and is maintenance-free
3,
Lifting positioning secondary detection structure:
(National Invention Patent)
mechanical structure adopting lever principle; Easy to install and adjust, all 304 stainless steel rotating arm and rotating shaft, no need to install bearings to rotate. When detecting the glass, the ultrasonic wave should be used to quickly find the edge, and then the wheel should be turned over to lean against the glass, so as to ensure that the glass is positioned and lowered after pulling over, and the accurate glass width should be detected again. The accuracy of glass detection is improved, and the phenomenon that the head of the glass can't be ground or the glass is worn when the knife is fed is avoided when the positioning of the No.2 and No.3 edges is inaccurate.
4,
Static feed technology:
(National Invention Patent)
The upper and lower chamfering cross-wheel edging adopts the principle of static feed. (That is, the glass edge is at the position of a grinding wheel which is in front of the upper and lower chamfers. The grinding wheel first advances to contact the glass and then grinds the edge.)
Advantages:
1. Compared with the relative movement of the knife, the accuracy of the knife is doubled to ensure that the glass is ground from beginning to the end.
2.When the upper and lower grinding wheels touch the glass at the same time, it will not bend the glass and cause a high rate of edging and fragmentation or serious damage to the glass.
5,
Standardized manufacturing process:
The movement of the beam is driven by helical gear and gear reducer, the transmission is noiseless, and the repeated positioning is accurate, which solves the problem of inaccurate positioning of the timing belt structure which is easily damage to the components.
6,
Standardized manufacturing process:
Each part of each device is coded and entered into company files, so that after-sales conditions can be tracked at any time.
7,
Water system structure: Utility Model Patent
Before getting off work, close the blue ball valve and open the yellow air valve (the interface is connected to the air pipe), and use the air pressure to blow away the glass powder or water which is left at the connection of the water pipe joint and the water nozzle. Avoid the problem that the glass powder is accumulated for a long time to condense and block the water pipe or that the water pipe is frozen, hardened and cracked due to low temperature weather in the northern region.
8,
Energy saving technology:
(National Invention Patent-Optional)
Permanent magnet energy-saving synchronous motor: working at full load for 9 hours every day without exceeding 35 kWh.
1. The grinding wheel assembly always in low-speed rotation, its service life is prolonged by 3 times.
2. High and low speed conversion with static feed makes the edge grinding effect uniform and the fragment rate low.
3. Under long-term low-speed rotation, cooling water will not sprays to the grinding head, so the waterproof effect of the whole machine is improved and the service life is prolonged.
4. Current is reduced, anti-interference is strengthened, and stability is good.
5. Save energy consumption and reduce edging cost.
(Compared with the ordinary models, the energy consumption is: power22KW * hours9* coefficient 0.75 = average daily power
Tool box
- Operation manual, product certificate(on machine computer), 1 copy of packing list, 1 copy of toolbox list, 1 copy of spare parts warranty list, etc.
- One set of grinding wheel (Installed on the machine)
- Additional spare parts: 10 idler wheels, 10 pressing wheel, 2 Solenoid valve, 2 Magnetic switch, 1 proximity switch, 1 tool box.
Parts Warranty List
| Name |
Warranty |
Remark |
| Workpiece |
12 months |
Iron parts |
| Motors |
|
| Reducer |
|
| Water pump |
|
| Cylinder |
|
| Pressure regulating valve |
|
| Dyad |
|
| Sliding Block |
|
| Multi Wedge Belt |
|
| Emergency stop, knob switch |
|
| Aeronautical socket |
| Control box |
| Organ Cover |
| Drag chain |
| Ball valve |
| Solenoid valve |
wearing part, no warranty |
|
| Pagoda Joint |
| Once-through tube |
| Joint |
| Two-way, three-way and four-way |
| Spray Pipe |
wearing part, no warranty |
| Handwheel, castor |
| Idler wheel, pressing wheel and grinding wheel |
wearing part, no warranty |
Audited Supplier 
2,Grinding head feed structure:
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