Sxl1220dl Automatic Horizontal Four-Sides Edging Machine
Product Details
| Customization: | Available |
|---|---|
| Certification: | CE, ISO |
| Processing Speed: | 1~40m/Min |
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Basic Info.
- Model NO.
- SXL1220DL
- Processing Thickness
- 3-12mm
- Voltage
- 380V
- Warranty
- 1 Year
- Working Air Pressure
- ≥0.6MPa
- Water Tank Volume
- 530L
- Power
- 22kw
- Grinding Head Numbers
- 12
- Chamfer Width
- 0.5~2mm
- Transport Package
- Plastic Film + Pearl Cotton
- Specification
- 7800*4500*2100mm
- Trademark
- Singip
- Origin
- China
Product Description
SXL1220DL Horizontal Glass Seaming Machine
The seaming machine processing insulating glass(IGU) in architecture, doors and windows area as well as those square glass with different specifications on thickness as it can automatically recognizes the glass width and thickness. It is an economic and efficient device.
Using industrial computer control system, our machine has features of automatic identification of glass parameters and flexible processing of multiple specifications. Adopting 3 beams and 4 heads pass-through structure, it can be connected into an automated production line. Mass production and high-efficient production.
Main Technical Parameters
Features
Details
1.Patented waterproof design
Original structure on external installation of rubber roller bearing seat with rubber inside, avoided the water sinking in the bearing seat. This design can solve the problem of bearing damage and cut your maintenance work.
Daily use only needs regular lubrication
2.Patented design
Special design on grinding wheel feeding structure. Adopt the pallet type structure on feeding position that is convenient for the operator to set the wheel while he needs to adjusting wheels.
3.The side-guiding structure
The side wheels are made of polyurethane material and stainless-steel shaft. 100% rust proof design. Compared with the regular timing belt structure, this structure is simple and reduce the risk on parts replacement, such as the belt, pulley, bearing.
Low maintenance cost and longevity using.
4.An upgrade position detection structure:
The mechanical structure adopts the principle of leverage, easy to install and adjust.
This new design can eliminate the defect caused by traditional structure with limited switch and spring structure: inaccurate position due to its' large gaps and short service life characteristic.
5.The pressing roller device using an independent cylinder that make it has a strong pressure sensitivity and it is also made of polyurethane material with stainless steel shaft. Without any concern on bearing replacement
6.The grinding motors comes from UK. Environmentally friendly and energy-saving.
7.A full set of British brand gear reducers with inserts ensure the parallelism of drive shaft, greatly extending its life and making the chain adjustment be simple and convenient.
8.A couple of grinding head is supported by 4 pcs of bearing to reduce the vibration.
Offering enough space to adjust the wheels after replacement, convenient to do the maintenance work.
9.Patented technology:
The upper and lower chamfering cross-wheel edging adopts the principle of static feeding-Arris grinding wheels prepare feeding well first. It won't move to grind the edge until it touches glass
Advantages:
1. Compared with the movement feeding, this method accuracy can be ensured that the glass is ground from beginning to the end.
2.The upper and lower grinding wheels will touch the glass at the same time. It will not bend the glass and damage the glass.
10.Patented technology:
The fourth side can start grinding from left side or right side that reduce the mechanical loss of empty running, makes the service life longer and double the efficiency of edging.
The width of the double row of pressing wheels to press the glass edge is only 12-15mm ensuring zero scratches on the glass surface.
11.Standardized manufacturing process:
The movement of the beam is driven by helical gear and gear reducer, the transmission is noiseless, and the repeated positioning is accurate, which solves the problem of inaccurate positioning of the timing belt structure which is easily damage to the components.
12.Standardized manufacturing process:
Each part of each device is coded and entered into company files, so that after-sales conditions can be tracked at any time.
The seaming machine processing insulating glass(IGU) in architecture, doors and windows area as well as those square glass with different specifications on thickness as it can automatically recognizes the glass width and thickness. It is an economic and efficient device.
Using industrial computer control system, our machine has features of automatic identification of glass parameters and flexible processing of multiple specifications. Adopting 3 beams and 4 heads pass-through structure, it can be connected into an automated production line. Mass production and high-efficient production.
Main Technical Parameters
| Model | SXL1220DL |
| Glass Thickness | 3~12 mm |
| Min. Glass Size | 320*650 mm |
| Max. Glass Size | 2000*3000mm / |
| Chamfer Width | 0.5~2mm |
| Grinding Speed | 1~40m/min |
| Efficiency per Minute | 1000*1000mm/6pcs/min |
| Theoretical Output 8 hours/day | 6pcs*60min*8h=2880 |
| Estimated Output 8 hours/day | 2880*0.7= 2000~2880 |
| Grinding Head Numbers | 12 |
| Overall Size | 7800*4000*2100 |
| Voltage/Frequency | 380V/50HZ or others |
| Working Air pressure | ≥0.6Mpa |
| Water Tank Volume | 530L |
| Power | 22Kw |
- Unique design
Features
- The glass transmission adopts servo driver and rubber roller for synchronous transmission with the polyurethane wheel in press and side guide that can offer a stable transmission and this is benefit for the glass positioning and can improve the grinding performance.
- The opening and closing device on grinding head is driven by name-band servo driver and gear reducer. Adopt linear guide and helical gear rack on transmission because they have good wear resistance and provide minimum gap on mesh, which is benefit on glass position.
- The probe will not contact glass in positioning. This method makes it not easy to wear and has a longer service life;
- Easy to process 3-12mm thickness glass without any concern;
- Adopts double-row roller chain on transmission, which is more stable and quieter;
- The opening and closing structure adopt helical rack drive, the speed can up to 40 meters per minute, more accuracy and more durable;
- The grinding wheels of the upper and lower arris adopt cross structure design that can guarantee glass can be grinded thoroughly;
- Without rotation action design on grinding head, avoiding the position error and improve the production efficiency;
- Cancel the cylinder design on grinding head movement. Save space for other machine(500-700mm width).
| Name | Description |
| Beam frame | Welded steel with annealing treatment |
| Rubber roll | Solid bar has been covered with superior material rubber and the surface pass smooth treatment |
| Linear guide | Taiwan HIWIN / Ender |
| Grinding motor | KENT from UK |
| Servo driver | MOTONG (High-end 8-in-1 drive) Patented product |
| Control system | German Famous brand Bus communication (Industrial Ethernet technology can be networked remote debugging system upgrade free of charge for life) |
| Transmission speed | 100Mbps / Full Duplex |
| Communication Cycle | 250us |
| Precise synchronization | 1us |
| Ultrasound | Bonner (USA) |
| Immediately relay | Famous brand |
| Contactor, terminal relay | Famous brand |
| Power Switch | Famous brand |
| Photoelectric Switch | Micro Detectors (Italy) |
| HIM | Industrial Computer |
| Width detect sensor | Banner from USA |
| Magnetic valve | Airtac |
| Air cylinder | Airtac |
| Bearing | NSK |
1.Patented waterproof design
Original structure on external installation of rubber roller bearing seat with rubber inside, avoided the water sinking in the bearing seat. This design can solve the problem of bearing damage and cut your maintenance work.
Daily use only needs regular lubrication
2.Patented design
Special design on grinding wheel feeding structure. Adopt the pallet type structure on feeding position that is convenient for the operator to set the wheel while he needs to adjusting wheels.
3.The side-guiding structure
The side wheels are made of polyurethane material and stainless-steel shaft. 100% rust proof design. Compared with the regular timing belt structure, this structure is simple and reduce the risk on parts replacement, such as the belt, pulley, bearing.
Low maintenance cost and longevity using.
4.An upgrade position detection structure:
The mechanical structure adopts the principle of leverage, easy to install and adjust.
This new design can eliminate the defect caused by traditional structure with limited switch and spring structure: inaccurate position due to its' large gaps and short service life characteristic.
5.The pressing roller device using an independent cylinder that make it has a strong pressure sensitivity and it is also made of polyurethane material with stainless steel shaft. Without any concern on bearing replacement
6.The grinding motors comes from UK. Environmentally friendly and energy-saving.
7.A full set of British brand gear reducers with inserts ensure the parallelism of drive shaft, greatly extending its life and making the chain adjustment be simple and convenient.
8.A couple of grinding head is supported by 4 pcs of bearing to reduce the vibration.
Offering enough space to adjust the wheels after replacement, convenient to do the maintenance work.
9.Patented technology:
The upper and lower chamfering cross-wheel edging adopts the principle of static feeding-Arris grinding wheels prepare feeding well first. It won't move to grind the edge until it touches glass
Advantages:
1. Compared with the movement feeding, this method accuracy can be ensured that the glass is ground from beginning to the end.
2.The upper and lower grinding wheels will touch the glass at the same time. It will not bend the glass and damage the glass.
10.Patented technology:
The fourth side can start grinding from left side or right side that reduce the mechanical loss of empty running, makes the service life longer and double the efficiency of edging.
The width of the double row of pressing wheels to press the glass edge is only 12-15mm ensuring zero scratches on the glass surface.
11.Standardized manufacturing process:
The movement of the beam is driven by helical gear and gear reducer, the transmission is noiseless, and the repeated positioning is accurate, which solves the problem of inaccurate positioning of the timing belt structure which is easily damage to the components.
12.Standardized manufacturing process:
Each part of each device is coded and entered into company files, so that after-sales conditions can be tracked at any time.
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