High-Precision Double Edging Machine for Smart Glass Processing

• Customization: Available
• Certification: CE, ISO
• Processing Thickness: 3-25mm
• Model NO.: SSZM-G5018ACP
• Voltage: 380V
• Warranty: 1 Year
• Opening and Closing Speed: 25m/Min
• Chamfering Size: 1-3mm
• Max Glass Removal of Bottom Edge: 5mm
• Pneumatic Working Pressure: 0.5~0.8MPa
• Installed Power: 62kw/Single Machine
• Working Table Height: 900±30 mm
• Grinding Head Number: 18
• Control System: PLC
• Transport Package: Plastic Film + Pearl Cotton
• Trademark: Singip
• Origin: China
• HS Code: 846420

Product Description

 Main parameters of the machine
 

Processing Size	Model	Processing size range
	SSZM-G5018AC(P)	450~5000mm
Glass Thickness	3~25mm
Opening and closing speed	25m/min
Transmission Speed	Maximum speed without load:25m/min	Load speed range:0~20m/min
Chamfering Size	1~3mm
Max Glass Removal of Bottom Edge	5mm
Glass Diagonal Error	≤±0.5mm/m
Chamfer Width Error	≤±0.2mm/m
Glass Parallel Error	≤±0.2mm/m
Power	380V/50Hz
Pneumatic Working Pressure	0.5~0.8Mpa
Installed Power	≈62KW/Single Machine
Working Table Height	900±30 mm

1.2.2 Intelligent control part

The whole machine is controlled by PLC, and can be equipped with automatic code scanning or receiving glass dimensions given by the front-end equipment to achieve automatic adjustment of any size without manual input. After the glass is completed, the glass pieces are transmitted to the back-end processing equipment to achieve online operation during the glass production process.  

                                   
1.2.3 Main structure and process of the machine
The machine base and the main body of the box are made of 12mm thick-walled square tubes. Thick steel plates are added to the mounting surface for welding and artificial aging treatment is performed to eliminate welding stress and prevent deformation during use. The entire process strictly follows the annealing, rough processing, and fine processing processes to ensure the accuracy and service life of the parts.
The machine paint parts adopt pickling, phosphating, and powder spraying processes, which have stronger adhesion and rust resistance; the parts that come into contact with water adopt the surface QPQ process, which not only improves the wear resistance of the parts, but also has stronger rust resistance than traditional hard chrome plating; all stainless steel sheet metals are made of 304 material.

 

 

1.2.4 Opening and closing part
The opening and closing part of the machine uses Taiwan brand grinding grade (6-level precision) helical gear rack transmission, with a maximum opening and closing speed of 25m/min, an opening and closing repeated positioning accuracy of ±0.05mm, and is equipped with a high-precision brake system to improve the rigidity of the machine when grinding glass edges.

Lubrication method for opening and closing guide rails and gear racks: intermittent lubrication is performed during the origin return process when the machine is turned on. If there is no power outage for more than 24 hours, the system will perform segmented intelligent lubrication.


Opening and closing protection: In addition to the conventional maximum and minimum limit switches, an extreme protection switch is added. When the limit is exceeded, the power supply of the opening and closing servo drive can be directly disconnected to ensure the safety of the equipment.

1.2.5 Transmission part
The main transmission part of the machine adopts dual servo motors and hyperbolic gear reducers for transmission. Compared with traditional edge grinding machines, it is more efficient and energy-saving, has high synchronization, and is easy to repair and maintain;
Maximum speed when no load: 25m/min;
Speed range under load: 0~20m/min

Conveyor belt: MEGADYNE synchronous belt, the lower guide rail is wear-resistant stainless steel belt, which has a longer service life and is easier to replace.
  




1.2.6 Motor Slide Plate
All grinding head slides of the machine are high-precision double V-shaped slides, which have the characteristics of flexible adjustment, high precision and small vibration, thus improving the edge grinding quality of the machine.

1.2.7 Lifting part
The lifting and lowering of the upper pressure beam and the upper 45° chamfer are both controlled by servo motors, which have high control accuracy and fast and accurate positioning, solving the shortcomings of traditional edge grinding machines that require frequent corrections due to inaccurate lifting dimensions.

1.2.8 Grinding wheel configuration

Serial number	Grinding wheel use	Motor power and speed	Grinding wheel configuration				Feed Method
			Type	Spec	diameter(mm)	Brand
1#	Bottom edge rough grinding	4KW 5500RPM	Diamond wheel	120	∅175	Seven Star Stone	Servo Feed
2#	Bottom edge rough grinding	4KW 5500RPM	Diamond wheel	140	∅175	Seven Star Stone	Servo Feed
3#	Upper chamfer rough grinding	2.2KW 4500RPM	Resin wheel	240	∅150	WeiFeng	Servo Feed
4#	Upper chamfer polishing	2.2KW 3000RPM	Polishing wheel	10S40	∅150	Domestic	Servo Feed
5#	Rough grinding of lower chamfer	2.2KW 4500RPM	Resin wheel	240	∅150	WeiFeng	Servo Feed
6#	Lower chamfer polishing	2.2KW 3000RPM	Polishing wheel	10S40	∅150	Domestic	Servo Feed
7#	Bottom edge fine grinding	3KW 5500RPM	Resin wheel	240	∅175	WeiFeng	Servo Feed
8#	Bottom edge polishing	2.2KW 3000RPM	Polishing wheel	10S40	∅150	Italy	Servo Feed
9#	Film removal /polishing (choose one)	2.2KW 3000RPM	Film removal wheel/Polishing wheel(choose one)	Film removal wheel /10S60	∅150	Domestic	Servo Feed

1.2.9 Electrical Configuration

Name	Configuration Instructions
Control System PLC	Taiwan Delta
Frequency Converter	INOVANCE
Servo System	INOVANCE/HCFA
Air switch	Korea  LS
Pneumatic control components	SMC/Taiwan AirTAC
Photoelectric switch	Germany SICK
Ultrasound	Germany Pepperl+Fuchs
Human Machine Interface	Kunlun Tongtai 10.1-inch high-definition color touch human-machine interface
Rotary Switch,Emergency Stop Switch	HElIJIA
Contactor,Thermal Relay	Famous brand
Motor	Permanent magnet synchronous motor